The daily production of chillers involves multiple links, from raw material procurement, parts production, assembly to testing and inspection to ensure the quality and performance of each device. The following are some key steps in the production process of chillers:
1. Raw material and parts procurement
Purchase of key components such as compressors, condensers, evaporators, expansion valves, pumps, fans, water tanks, etc.
Select qualified suppliers to ensure that the parts meet quality standards.
2. Production line preparation
Arrange the workflow of the production line according to the production plan.
Ensure that the equipment, tools and personnel of the production line are ready to meet production needs.
3. Parts processing and assembly
Process different parts according to design requirements to ensure compliance with standards.
Perform preliminary assembly, such as the combination of compressors and evaporators, the connection of pipes, etc.
4. Comprehensive assembly of chillers
Assemble all parts to ensure that the parts are firmly connected and the pipe system in the cooling system is well sealed.
Install electronic components such as control panels, sensors, displays, etc. to ensure that the system can work properly.
5. Fill the cooling system with refrigerant
Fill the appropriate amount of refrigerant according to the design requirements of the chiller.
Ensure that the refrigerant charging process meets environmental and safety standards.
6. System testing and debugging
Perform startup tests to check various system indicators such as temperature, pressure, flow, etc.
Check the operating status of the chiller, including cooling effect, energy consumption and noise level.
Debug the electronic control system to ensure that users can easily operate and monitor the equipment.
7. Quality inspection
Perform strict quality inspections on the produced chillers to ensure that each device meets the design requirements.
Perform leak tests, electrical safety checks and environmental tests.
8. Packaging and shipment
Qualified chillers are packaged to ensure that they will not be damaged during transportation.
Customized packaging is carried out according to customer requirements to ensure that the product is safely delivered to the destination.
9. After-sales service and technical support
Provide equipment use training and operation guidance to customers.
Provide after-sales service for chillers to ensure that the equipment operates normally and solve customer problems in a timely manner.
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